铁路机车制动系统空压机振动信号采集与分析研究

Vibration Signal Acquisition and Analysis of Air Compressors in Railway Locomotive Braking Systems

  • 摘要: 针对铁路机车制动系统空压机运行过程中振动信号实时采集精度不足、复杂工况下故障特征提取困难等问题,设计一套空压机振动信号采集与分析系统。系统以STM32F407为核心控制器,构建了由振动传感器、信号调理电路、数据采集模块及通信模块组成的嵌入式采集平台,实现空压机振动信号的多通道实时采集与分析。在软件设计方面,采用直接内存访问与定时器协同方式实现高速连续采样,引入改进小波阈值算法对非平稳振动信号进行去噪,并结合快速傅里叶变换和小波包能量熵提取时频特征,实现空压机运行状态识别与故障特征分析。经实验验证,相较传统频域分析方法,改进算法能够有效提高振动信号信噪比,增强故障特征可分辨性,小波包能量熵由0.415提升至0.691,可准确反映故障状态变化。研究结果表明,该系统具有采集精度高、实时性强、运行稳定等特点,可为铁路机车空压机状态监测与预测性维护提供可靠的技术支撑。

     

    Abstract: To address the problems of insufficient real-time acquisition accuracy of vibration signals and the difficulty of extracting fault features under complex operating conditions in railway locomotive braking system air compressors, a vibration signal acquisition and analysis system was designed. The system employs the STM32F407 microcontroller as the core controller and establishes an embedded acquisition platform composed of vibration sensors, a signal conditioning circuit, a data acquisition module, and a communication module, enabling multi-channel real-time acquisition and analysis of vibration signals. In the software design, high-speed continuous sampling was achieved through the coordinated operation of Direct Memory Access (DMA) and timers. An improved wavelet thresholding algorithm was introduced to denoise non-stationary vibration signals, while Fast Fourier Transform (FFT) and wavelet packet energy entropy were combined to extract time-frequency features for operating condition identification and fault feature analysis of the air compressor. Experimental results show that, compared with the conventional frequency-domain analysis method, the proposed algorithm effectively improves the signal-to-noise ratio of vibration signals and enhances the discriminability of fault features. Moreover, the wavelet packet energy entropy increases from 0.415 to 0.691, accurately reflecting variations in fault conditions. The results demonstrate that the proposed system provides high acquisition accuracy, excellent real-time performance, and stable operation, offering reliable technical support for condition monitoring and predictive maintenance of railway locomotive air compressors.

     

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