基于YOLOv11n的半导体晶圆混合缺陷检测方法研究

Research on Mixed-type Defect Detection Method of Semiconductor Wafer Based on YOLOv11n

  • 摘要: 晶圆缺陷检测是半导体制造过程的关键环节,直接影响产品良率与生产效率。现有晶圆缺陷检测算法普遍存在检测精度、轻量化及推理速度难以兼顾的问题,且在混合缺陷场景下容易出现漏检与误判。基于此,针对晶圆混合缺陷检测需求,以YOLOv11n模型为核心,围绕晶圆单一及混合缺陷检测开展性能验证实验。首先,针对开源数据集缺陷类别不平衡、标签缺失等问题,对MixedWM38数据集进行数据筛选、数据增强、数据标注等,构建包含15 700张样本图像的晶圆缺陷检测数据集;其次,采用mAP@0.5和mAP@0.5:0.95指标量化单一缺陷平均检测精度,采用汉明损失(Hamming Loss)、精确匹配率(Exact Match)等指标量化混合缺陷检测精度,利用参数量(Parameters)和十亿次浮点运算次数(Giga Floating Point Operations,GFLOPs)评估模型复杂度,利用端到端每秒帧数(Frame Per Second,FPS)表征模型推理速度;最后,在相同实验条件下将YOLOv11n模型与SSD、Faster R-CNN、RT-DETR-L、YOLOv8n等典型目标检测模型进行对比分析。实验结果表明,YOLOv11n模型的各项评价指标优势显著,特别是在检测精度、轻量化及推理速度方面实现最优平衡,mAP@0.5、mAP@0.5:0.95、Parameters、GFLOPs和FPS分别达99.4%、92.4%、2.6M、6.3和99.3。该研究成果可为半导体晶圆混合缺陷的高精度实时检测提供可靠技术方案。

     

    Abstract: Wafer defect detection is a crucial step in semiconductor manufacturing,directly affecting product yield and production efficiency.Existing wafer defect detection algorithms generally have difficulties in balancing detection accuracy,lightweight design,and inference speed.Moreover,they often suffer from missed detections and misclassifications in mixed defect scenarios.Based on this,to meet the requirements of wafer mixed-type defect detection,using the YOLOv11n model as the core,performance verification experiments are conducted on single and mixed-type defect detection of wafers.Firstly,for issues such as imbalance in defect categories and missing labels in the open-source dataset,the MixedWM38 dataset is processed through data filtering,data augmentation,and data annotation to construct a wafer defect detection dataset containing 15 700samples.Secondly,the average detection accuracy of single defects is quantified using the mAP@0.5 and mAP@0.5:0.95 indicators,and the detection accuracy of mixed defects is quantified using indicators such as hamming loss and exact match.The model is evaluated for lightweighting using parameters and giga floating point operations(GFLOPs),and the inference speed was characterized by the frame per second(FPS).Finally,in the same experimental conditions,the YOLOv11n model was compared with typical object detection models such as SSD,Faster R-CNN,RT-DETR-L,and YOLOv8n.The experimental results show that the YOLOv11n model has significant advantages in all evaluation indicators,particularly achieving the optimal balance of detection accuracy,lightweight design,and inference speed.The mAP@0.5,mAP@0.5:0.95,Parameters,GFLOPs,and FPS reached 99.4%,92.4%,2.6M,6.3,and 99.3,respectively.The research achievement can provide a reliable technical solution for high-precision real-time detection of semiconductor wafer mixed-type defect.

     

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