软测量技术及其在铝电解工业过程中的应用

Soft Sensor Technology and Its Application in the Aluminum Electrolysis Industrial Process

  • 摘要: 铝电解工业过程机理复杂、生产环境恶劣,当前的槽控系统主要依赖电压在线检测与有限的离线方法,信息获取不全面且不及时,难以支撑工艺参数优化,更难以实现智能化管理升级。软测量技术能够提升信息感知能力,具有良好预测能力与实用性,对提高铝电解行业信息检测水平、推动行业智能化转型具有重要意义。基于此,综述软测量技术发展现状及其在铝电解工业过程中的典型应用。首先,阐述软测量技术的基本原理与建模流程;其次,论述三类主要建模方法,即机理建模、数据驱动建模及混合建模;再次,梳理软测量技术在铝电解工业过程中的具体应用,如氧化铝浓度预测、阳极效应预警、过热度估算等;最后,探讨软测量技术在复杂工业环境下的发展方向。

     

    Abstract: The aluminum electrolysis process is characterized by complex mechanisms and harsh production environments.Currently, cell control systems mainly rely on single-mode online voltage detection and limited offline measurements, resulting in incomplete and untimely information acquisition.This hinders the optimization of process parameters and makes it difficult to achieve intelligent management upgrades.As a key technology for enhancing information perception, soft sensor has demonstrated strong predictive capabilities and practical value, playing a significant role in improving information detection levels and promoting the intelligent transformation of the aluminum electrolysis industry.This paper reviews the development status of soft sensor technology and its typical applications in aluminum electrolysis processes.It first introduces the basic principles and modeling procedures of soft sensor, then focuses on three main modeling approaches:mechanism-based modeling, data-driven modeling, and hybrid modeling that integrates both.Furthermore, it outlines representative applications in aluminum electrolysis, including alumina concentration prediction, anode effect warning, and superheat estimation.Finally, future development directions of soft sensor in complex industrial environments are discussed.

     

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